09.06.2019

How automotive supplier AVL gave its solutions a new purpose during the corona crisis

In normal times, AVL provides hightech-solutions for the automotove industry. But the times aren't normal. So, AVL helps in the fight against conrona.
/artikel/how-automotive-supplier-avl-gave-its-solutions-a-new-purpose-during-the-corona-crisis
AVL
(c) AVL
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Crisis creates opportunity for growth, change, new technology and innovation. This is also the case with the high-tech automotive supplier AVL, where change is business as usual: The international company uses their know-how and resources from several departments and partners around the world to contribute during the corona crisis.

AVL employees work on creative solutions

„We are Austria’s most innovative company in suite, if you look at patents and utility models“, says Human Resources Manager Markus Tomaschitz, who sees a change in mindset during the past  weeks: „That means we have another chance to do things differently, more creatively. It turns out that customer contact is the key. Before Corona we were very clocked, now we are more selective, that frees up time and energy, gives space to talk about things differently. Our internal ideas system is overflowing and we are already getting positive results from it.“

Face shields, produced by AVL-employees

AVL employees from around the globe have taken it upon themselves to use their knowledge and resources to help in this new time. One of these people is Atul Gupta, a Chartered Engineer, a STEM Ambassador and a Fellow of The Higher Education Academy.

+++More about AVL Creators Expedition+++

He has been with AVL UK for the past four years. And out of that, in April 2019, he started his own venture, BornToBuild Ideas, making education Science Kits to inspire young minds into STEM (Science Technology, Engineering, Mathematics) learning through ‘Make, Learn & Play’. This is used to boost their creativity, cognitive and motor skills. He now works two days a week at AVL and the rest of his time on his own startup.

He utilizes a lot of different machines for this work at his industrial workshop, his work horse being a CNC Laser machine to manufacture the kits. The machine is very versatile and can cut wood, acrylics, plastics, rubber, and a lot of other materials.

Gupta realized that he could easily adapt the machine to manufacture face shields. So he called up his AVL managers Alan Forrest and Christophe Maleyrie, and proposed the idea that AVL and BornToBuild create face shields together. The idea got immediate approval by the MD.

Each face shield has a laser-cut three-piece-headband and a clear visor. It takes three minutes to manufacture and assemble and costs just 30 cents in material. AVL are happily sponsoring materials and finding care homes in need of face shields.

Although the initial target was 200 face shields, the partners have so far manufactured more than 1000 face shields and donated them to the Red Cross, NHS and care homes in order to tackle COVID-19. Additionally, AVL is manufacturing another 1000 face shields for internal staff at test bed facilities.

Atul Gupta, Alan Forrest, Nick Chadwick and Christophe Maleyrie feel quite content delivering face shields to Red Cross and NHS. (c) AVL

Another interesting solution comes from Bill Perry, a mechanical design engineer from AVL. He has been a part of AVL for about two years and has taken it upon himself to help with his 3D printer to produce masks during the COVID-19 crisis. He has been printing face shields from home on a 3D printer to support the national shortage that key healthcare workers have been facing. He has been doing this as quickly as he can outside of his AVL core working hours as he is still working as much as normal from his home office.

AVL’s corporate-startup-collaboration

But what about AVL’s corporate-startup collaborations in these challenging times? After all, many of the startups and strategic partners have shared how great of an opportunity it has been for them to explore additional markets, refine business strategies and have time to thoroughly check internal processes.

So, Creators Expedition has still been in close contact with AVL’s strategic partners while addressing the importance of expanding and continuing innovation at the forefront. With the extra time at Creators Expedition, AVL now has a great pipeline to really push more collaboration in the coming year.

As for the TECC & TACC 2020 programs, they will continue online and resume in person once AVL receives the clear. This has helped keep the students in the program motivated and innovative on their projects for the semester.

Digital work and digital trainings

Additionally, AVL has also adapted its whole working process due to the time of social distancing. „The level of maturity of our organization is also astonishing in this regard – 95 percent of it works really well and smoothly“ says Tomaschitz. Among other things, the company has created the platform AVL4you.com to facilitate collaboration during the crisis: This new platform went live during the crisis with great initiatives to engage with employees at home during the pandemic.

Additionally, AVL has turned its internal trainings and academy into a place to stimulate personal growth and learning from home during the COVID-19 times. Offering classes on topics like collaboration in virtual teams and structuring work from home to tips and ticks with Skype business. The company is getting creative with providing as much digital and virtual content as possible to keep the employees informed and educated.

„Engine & Environment“ becomes a digital event

Also, the 32nd AVL conference „Engine & Environment“ was not held in Graz, Austria, this year, but online from May 25th to May 29th, 2020.  The virtual venue of the renowned trade conference was the thedigitaltrendconference.com platform, resulting in a substantial increase in reach and attracting over 2000 participants from 54 nations.

„A cancellation was out of the question for us,“ says Robert Fischer, Executive Vice President AVL: „We were able to convince almost all speakers and keynote speakers to participate in the new, innovative format.“ Using this platform, participants could take part in interactive lectures from industry-leading speakers and exciting panel discussions – playable as videos, from anywhere, at any time. The interactive chat function also provided the opportunity to get in touch with speakers in each session. The comments then flowed into the three panel discussions on May 29: a unique, interactive opportunity.

Further information via the Autosport Podcast, in associated with AVL

And finally, the AVL RACING podcast partnership with Autosport. After the successful launch in 2019 with impressive feedback and interest from the industry the first episode with AVL RACING guest speakers this year was released at the beginning of May. The topic covers the importance and value of simulation, which is one key element in racing in general, but especially at the moment. With the current situation forcing all motorsport to temporarily pause, is there a virtual way for the drivers to remain sharp? When the season gets underway, how do the teams use simulators to improve those driver skills to gain an advantage over their competitors?

These and many other questions will be answered by Michael Peinsitt, Skill Team Leader and Guillermo Pezzetto, Global Product Manager from AVL RACING

The podcast channel is now continuously increasing in importance as an effective channel to entertain people spending time at home. The next one is already in the planning phase. It will highlight the crucial position of a braking strategy in racing. While Autosport is based in London, the AVL guest speakers are forced to make it work by recording remotely at the moment.

The podcast is available via this link.

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20.07.2026

voidsy: Wie ein Welser DeepTech-Startup den Blick unter die Oberfläche bringt

Das Welser Startup voidsy prüft mit seinem 3D V-ROX-System berührungslos, ob in Compositebauteilen für Luftfahrt, Automotive und Windkraft verborgene Defekte stecken, und macht so sichtbar, was unter der Oberfläche liegt. brutkasten hat das Unternehmen in Wels besucht und mit CEO Holger Plasser über die Technologie und weiteren Wachstumspläne gesprochen.
/artikel/voidsy-wie-ein-welser-deeptech-startup-den-blick-unter-die-oberflaeche-bringt
20.07.2026

voidsy: Wie ein Welser DeepTech-Startup den Blick unter die Oberfläche bringt

Das Welser Startup voidsy prüft mit seinem 3D V-ROX-System berührungslos, ob in Compositebauteilen für Luftfahrt, Automotive und Windkraft verborgene Defekte stecken, und macht so sichtbar, was unter der Oberfläche liegt. brutkasten hat das Unternehmen in Wels besucht und mit CEO Holger Plasser über die Technologie und weiteren Wachstumspläne gesprochen.
/artikel/voidsy-wie-ein-welser-deeptech-startup-den-blick-unter-die-oberflaeche-bringt
Co-Founder und CEO Holger Plasser | (c) Voidsy

Wer voidsy besuchen will, muss in Wels nicht weit gehen. Nur wenige Schritte vom Bahnhof entfernt, in einem unscheinbaren, ehemaligen Bahngebäude, hat das Startup seit dem Sommer 2025 sein Quartier bezogen. In der angeschlossenen Lagerhalle stapeln sich die Test-Bauteile der Kund:innen, manche mehrere Meter lang. Viele bestehen aus jenem Compositematerial, das in der Luft- und Raumfahrt längst Standard ist: Im Inneren verbirgt sich eine feine Wabenstruktur, leicht und zugleich hochfest. Genau auf die zerstörungsfreie Prüfung solcher Materialien hat sich voidsy spezialisiert.

Im Büro hängt, fast wie ein Gruß an die Geschichte des Gebäudes, eine alte Bahnuhr in Blau an der Wand. Der Blick der Besucher:innen fällt aber zuerst auf etwas anderes: die Auszeichnungen entlang der Wand. 2025 holte voidsy beim Oberösterreichischen Landespreis für Innovation in der Kategorie Kleine und mittlere Unternehmen Platz 1, im März 2026 folgte der Österreichische Gründungspreis Phönix in der Kategorie „Startup“. Sichtbare Belege dafür, dass aus der Ausgründung einer Forschungsgruppe der Fachhochschule Oberösterreich in wenigen Jahren ein ernstzunehmender DeepTech-Player geworden ist.

Eine dritte Dimension für die Materialprüfung

Gegründet wurde voidsy 2022 von CEO Holger Plasser gemeinsam mit den drei Co-Gründern Gernot Mayr, Günther Mayr und Gregor Thummerer, alle zuvor wissenschaftliche Mitarbeiter an der FH Oberösterreich am Campus Wels. Mit dem 3D V-ROX hat das Team ein System entwickelt, das Bauteile berührungslos auf innere Defekte untersucht. Die Besonderheit: Während herkömmliche Thermografiesysteme ein zweidimensionales Bild liefern, extrahiert die Software von voidsy eine dritte Dimension. „Damit weiß man nicht nur, dass ein Defekt da ist, sondern auch, in welcher Tiefe er liegt“, erklärt Plasser. Eine essenzielle Information, denn viele Bauteile werden repariert und nicht ersetzt.

(c) Voidsy

Gesucht werden Subsurface-Defekte, also Unregelmäßigkeiten unter der Oberfläche. Bei Compositematerialien sind das etwa Porosität, die in der Fertigung entsteht, oder Delaminationen, bei denen sich einzelne Materiallagen voneinander lösen, ausgelöst beispielsweise durch Vogelschlag oder Hagel. „Das Tückische ist, dass die Oberfläche nach dem Aufprall zurückfedert und mit freiem Auge nichts zu erkennen ist“, so Plasser. Im Inneren kann die Festigkeit aber kritisch geschwächt sein.

Mobil bis zum 110-Meter-Rotorblatt

Weil das System mobil ist, kann voidsy auch dort prüfen, wo Bauteile nicht ins Labor passen. In Frankreich und Spanien etwa inspiziert das Unternehmen Rotorblätter von Windturbinen, bei Offshore-Anlagen mit einer Länge von bis zu 110 Metern. Fokusmarkt bleibt aber die Luft- und Raumfahrt, wo gesetzliche Vorschriften eine hundertprozentige Prüfung verlangen. 

(c) Voidsy

Seit dem ersten brutkasten-Porträt hat sich einiges getan. Im Juni 2025 erklärte voidsy die CE-Konformität, seither ist das europäische Seriengerät am Markt. Rund 15 Geräte hat das Unternehmen bislang verkauft. Aktuell arbeitet das Team an der UL-Zertifizierung für den US-Markt, wofür eigens Prüfer:innen aus den USA nach Wels anreisen. Patente hält voidsy in Europa, den USA, China, Hongkong und Japan.

Wie die aws-Förderung den Weg geebnet hat

Möglich gemacht hat diesen Weg auch eine durchdachte Förderstrategie. voidsy wurde über die Austria Wirtschaftsservice (aws) gefördert: Den Start machte das Programm aws Preseed DeepTech, mit dem das Startup die Grundlagen für seine Thermografie-Technologie legte. Aktuell befindet sich voidsy im aws Seedfinancing DeepTech. „Das hat uns die Möglichkeit gegeben, das Team so aufzustellen, dass wir den Proof of Concept aus dem Preseed über den Proof of Market hinaus zu den ersten Schritten in Richtung Markt führen konnten“, sagt Plasser.

Das aktuelle Projekt zielt auf die wirtschaftliche Umsetzung des 3D V-ROX-Systems für faserverstärkte Kunststoffe und andere Materialien ab. Aufbauend auf den Erfolgen des aws Preseed DeepTech soll das Seedfinancing die Skalierung und Marktdurchdringung vorantreiben und die industrielle Qualitätskontrolle effizienter und nachhaltiger gestalten. Über die finanzielle Unterstützung hinaus half die aws dem Startup schon früh bei der Ausarbeitung eines Schutzrechtskonzepts und des Geschäftsmodells.

Organisches Wachstum, offen für Gespräche

Den Großteil seines Wachstums finanziert voidsy aus dem Cashflow, organisch und profitabel. „Ich bin ein Freund des organischen Wachstums“, sagt Plasser. Für Investmentgespräche ist man dennoch offen, gerade aus dem US-Verteidigungsumfeld gebe es Interesse. Eine eigene US-Gesellschaft schließt Plasser mittelfristig nicht aus. Die Vision bleibt: einer der führenden Anbieter in der zerstörungsfreien Materialprüfung zu werden.


Der Artikel entstand in Kooperation mit der Austria Wirtschaftsservice (aws).

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AI Summaries

How automotive supplier AVL gave its solutions a new purpose during the corona crisis

  • Crisis creates opportunity for growth, change, new technology and innovation.
  • This is also the case with the high-tech automotive supplier AVL, where change is business as usual: The international company uses the know-how and resources from several departments and partners around the world to contribute during the corona crisis.
  • Also, AVL has adapted its internal processes to facilitate collaboration.
  • Among other things, the company has created the platform AVL4you.com to facilitate collaboration during the crisis: This new platform went live during the crisis with great initiatives to engage with employees at home during the pandemic.
  • And a new podcast gains in popularity.

AI Kontextualisierung

Welche gesellschaftspolitischen Auswirkungen hat der Inhalt dieses Artikels?

Leider hat die AI für diese Frage in diesem Artikel keine Antwort …

How automotive supplier AVL gave its solutions a new purpose during the corona crisis

  • Crisis creates opportunity for growth, change, new technology and innovation.
  • This is also the case with the high-tech automotive supplier AVL, where change is business as usual: The international company uses the know-how and resources from several departments and partners around the world to contribute during the corona crisis.
  • Also, AVL has adapted its internal processes to facilitate collaboration.
  • Among other things, the company has created the platform AVL4you.com to facilitate collaboration during the crisis: This new platform went live during the crisis with great initiatives to engage with employees at home during the pandemic.
  • And a new podcast gains in popularity.

AI Kontextualisierung

Welche wirtschaftlichen Auswirkungen hat der Inhalt dieses Artikels?

Leider hat die AI für diese Frage in diesem Artikel keine Antwort …

How automotive supplier AVL gave its solutions a new purpose during the corona crisis

  • Crisis creates opportunity for growth, change, new technology and innovation.
  • This is also the case with the high-tech automotive supplier AVL, where change is business as usual: The international company uses the know-how and resources from several departments and partners around the world to contribute during the corona crisis.
  • Also, AVL has adapted its internal processes to facilitate collaboration.
  • Among other things, the company has created the platform AVL4you.com to facilitate collaboration during the crisis: This new platform went live during the crisis with great initiatives to engage with employees at home during the pandemic.
  • And a new podcast gains in popularity.

AI Kontextualisierung

Welche Relevanz hat der Inhalt dieses Artikels für mich als Innovationsmanager:in?

Leider hat die AI für diese Frage in diesem Artikel keine Antwort …

How automotive supplier AVL gave its solutions a new purpose during the corona crisis

  • Crisis creates opportunity for growth, change, new technology and innovation.
  • This is also the case with the high-tech automotive supplier AVL, where change is business as usual: The international company uses the know-how and resources from several departments and partners around the world to contribute during the corona crisis.
  • Also, AVL has adapted its internal processes to facilitate collaboration.
  • Among other things, the company has created the platform AVL4you.com to facilitate collaboration during the crisis: This new platform went live during the crisis with great initiatives to engage with employees at home during the pandemic.
  • And a new podcast gains in popularity.

AI Kontextualisierung

Welche Relevanz hat der Inhalt dieses Artikels für mich als Investor:in?

Leider hat die AI für diese Frage in diesem Artikel keine Antwort …

How automotive supplier AVL gave its solutions a new purpose during the corona crisis

  • Crisis creates opportunity for growth, change, new technology and innovation.
  • This is also the case with the high-tech automotive supplier AVL, where change is business as usual: The international company uses the know-how and resources from several departments and partners around the world to contribute during the corona crisis.
  • Also, AVL has adapted its internal processes to facilitate collaboration.
  • Among other things, the company has created the platform AVL4you.com to facilitate collaboration during the crisis: This new platform went live during the crisis with great initiatives to engage with employees at home during the pandemic.
  • And a new podcast gains in popularity.

AI Kontextualisierung

Welche Relevanz hat der Inhalt dieses Artikels für mich als Politiker:in?

Leider hat die AI für diese Frage in diesem Artikel keine Antwort …

How automotive supplier AVL gave its solutions a new purpose during the corona crisis

  • Crisis creates opportunity for growth, change, new technology and innovation.
  • This is also the case with the high-tech automotive supplier AVL, where change is business as usual: The international company uses the know-how and resources from several departments and partners around the world to contribute during the corona crisis.
  • Also, AVL has adapted its internal processes to facilitate collaboration.
  • Among other things, the company has created the platform AVL4you.com to facilitate collaboration during the crisis: This new platform went live during the crisis with great initiatives to engage with employees at home during the pandemic.
  • And a new podcast gains in popularity.

AI Kontextualisierung

Was könnte das Bigger Picture von den Inhalten dieses Artikels sein?

Leider hat die AI für diese Frage in diesem Artikel keine Antwort …

How automotive supplier AVL gave its solutions a new purpose during the corona crisis

  • Crisis creates opportunity for growth, change, new technology and innovation.
  • This is also the case with the high-tech automotive supplier AVL, where change is business as usual: The international company uses the know-how and resources from several departments and partners around the world to contribute during the corona crisis.
  • Also, AVL has adapted its internal processes to facilitate collaboration.
  • Among other things, the company has created the platform AVL4you.com to facilitate collaboration during the crisis: This new platform went live during the crisis with great initiatives to engage with employees at home during the pandemic.
  • And a new podcast gains in popularity.

AI Kontextualisierung

Wer sind die relevantesten Personen in diesem Artikel?

Leider hat die AI für diese Frage in diesem Artikel keine Antwort …

How automotive supplier AVL gave its solutions a new purpose during the corona crisis

  • Crisis creates opportunity for growth, change, new technology and innovation.
  • This is also the case with the high-tech automotive supplier AVL, where change is business as usual: The international company uses the know-how and resources from several departments and partners around the world to contribute during the corona crisis.
  • Also, AVL has adapted its internal processes to facilitate collaboration.
  • Among other things, the company has created the platform AVL4you.com to facilitate collaboration during the crisis: This new platform went live during the crisis with great initiatives to engage with employees at home during the pandemic.
  • And a new podcast gains in popularity.

AI Kontextualisierung

Wer sind die relevantesten Organisationen in diesem Artikel?

Leider hat die AI für diese Frage in diesem Artikel keine Antwort …

How automotive supplier AVL gave its solutions a new purpose during the corona crisis

  • Crisis creates opportunity for growth, change, new technology and innovation.
  • This is also the case with the high-tech automotive supplier AVL, where change is business as usual: The international company uses the know-how and resources from several departments and partners around the world to contribute during the corona crisis.
  • Also, AVL has adapted its internal processes to facilitate collaboration.
  • Among other things, the company has created the platform AVL4you.com to facilitate collaboration during the crisis: This new platform went live during the crisis with great initiatives to engage with employees at home during the pandemic.
  • And a new podcast gains in popularity.